Uptime / Digital Maintenance
Uptime / Digital Maintenance
UpTime isn’t just a service.
It’s a way of thinking.
The world of manufacturing and supply has changed massively, the “just-in-time delivery system” has quickly become the chosen method of operation for many manufacturing and supply chain business.
In order for the “just-in-time delivery system” to work, your assets need to be working at peak operational capacity with no down time. Unfortunately, unexpected failures of assets can’t be predicted… or can they?
All failures have warning signs and Central has the IOT monitoring software you need to predict a failure occurring up to 3 months in advance. Our sensors monitor vibration, heat and current as standard to ensure you have eyes on the current health of your assets, our wider range of sensors can monitor unusual or bespoke processes.
How UpTime Works
Central Group are delighted to present the Uptime service, a specialised solution meticulously designed to optimise the operational uptime of your industrial machinery. Our comprehensive offering encompasses advanced monitoring, maintenance, and repair services, ensuring continuous and uninterrupted performance.
The Uptime service begins by installing cutting-edge IoT sensors seamlessly integrated into an on-premise edge device.
This powerful combination enables real-time detection of potential issues and deviations from normal working conditions. Leveraging individually trained machine learning models, our system accurately identifies and flags problems across a wide range of equipment, including pumps, motors, gearboxes, conveyors, alternators, and drives.
As an integral component of our service, we proudly offer the IQunet Server—an innovative and compact single board computer.
The IQunet Server serves as the central computing and data storage device for your monitoring system. Powered by state-of-the-art software, it provides direct or internet access to our web-based wireless sensor device manager software. In addition, the embedded OPC UA server within the IQunet Server ensures seamless data exchange with your SCADA systems or OPC historians, ensuring comprehensive data backup and accessibility. Importantly, our solution adheres to an on-premise approach, safeguarding your data security and eliminating reliance on external cloud services. Furthermore, the IQunet Server seamlessly facilitates the export of data to Google Sheets or Excel, enabling effortless integration with your preferred analysis tools.
To monitor the health of your rotating equipment, we utilise the IQunet Vibration Monitoring Sensor.
This compact device communicates wirelessly, and comes both battery powered and wired via a 24V feed. They precisely capture three axel vibration and temperature data, this sensor provides valuable insights into the condition of your assets. It effortlessly integrates into your machinery, and with remote configuration options, you have complete control over parameters such as sampling rate and measurement intervals.
Our Uptime service also encompasses the use of Current Clamps, enabling meticulous monitoring of current consumption on power equipment.
With multiple versions available to accommodate varying current levels. They are seamlessly integrated into our comprehensive monitoring system, these sensors provide additional information on the health and performance of your critical assets.
Beyond monitoring and maintenance, Central Group offers a suite of services designed to ensure the continuity of your business operations.
We provide monthly reports meticulously tailored to your unique requirements, delivering comprehensive insights into the health and status of your machinery. Our user-friendly dashboard empowers you to visualise the collected data and make informed decisions. Additionally, our support for data visualisation via Google Data Studio enables remote monitoring from any location worldwide, offering you unparalleled convenience and flexibility.
At Central Group, we recognise the distinct needs of engineers and their managers.
Our Uptime service is meticulously tailored to accommodate professionals with diverse levels of experience in equipment monitoring. Whether you possess extensive knowledge in the field or are newly exploring the realm of monitoring solutions, our dedicated team of experts will collaborate closely with your organisation, providing comprehensive training and support to ensure seamless integration and effective utilisation of our services.
We invite you to contact Central Group today to discover more about our Uptime service and explore how our solutions can empower you to maximise the performance and longevity of your industrial equipment.
Place your trust in us as your reliable partner in achieving uninterrupted operations and unlocking new levels of productivity. Call us on: 0151 546 6000
Benefits of UpTime
By leveraging the Uptime service, customers can benefit from:
Increased uptime.
Improved asset health.
Predictive maintenance.
Enhanced decision-making capabilities.
The combination of advanced monitoring technology, on-premise solutions, and expert support, positions Central Group as a reliable partner in maximising the performance and longevity of industrial equipment.
Maximised UpTime
The Uptime service is specifically designed to maximise the operational uptime of your industrial machinery. By implementing advanced monitoring, maintenance, and repair services, we ensure uninterrupted performance and minimise downtime.
Comprehensive Monitoring
Our solution employs IoT sensors and machine learning models to monitor a wide range of equipment, including pumps, motors, gearboxes, conveyors, alternators, and drives. This comprehensive monitoring enables early detection of potential issues, allowing for timely maintenance and preventing major breakdowns.
Real-time Problem Detection
The combination of IoT sensors and an on-premise edge device enables real-time detection of deviations from normal working conditions. This proactive approach allows for immediate response and preventive measures, ensuring continuous operations.
Enhanced Asset Health Insights
The IQunet 24V Vibration Monitoring Sensor provides accurate vibration and temperature data, offering valuable insights into the health of your rotating equipment. By monitoring critical parameters, you gain a deeper understanding of asset condition, enabling proactive maintenance and extending equipment life.
On-premise Solution
The IQunet Server, as an on-premise solution, ensures data security and eliminates reliance on external cloud services. Your data remains under your control, providing peace of mind and meeting compliance requirements.
Seamless Data Integration
The IQunet Server facilitates seamless data exchange with your SCADA systems or OPC historians through its embedded OPC UA server. This enables comprehensive data backup, accessibility, and integration with your existing infrastructure.
Customised Reports
Our service includes monthly reports tailored to your speci!c requirements. These reports provide in-depth information on the health and status of your machinery, enabling informed decision-making and strategic planning.
User-friendly Dashboard
The intuitive and user-friendly dashboard allows you to visualise the collected data effortlessly. Through interactive graphs and charts, you can gain insights into equipment performance and make data-driven decisions.
Remote Monitoring
The support for data visualisation via Google Data Studio empowers you to monitor your equipment from anywhere in the world. This “exibility enables remote access to real-time data and enhances convenience for teams managing multiple locations.
Expert Support and Training
Central Group’s dedicated team of experts provides comprehensive training and support, ensuring that engineers and their managers can effectively utilise the Uptime service. We work closely with your organisation to understand your unique needs and provide guidance throughout the implementation process.
The UpTime Process
The first step in delivering the Uptime solution is to engage in a detailed consultation to understand the specific requirements of your industry. Through a comprehensive discussion, we gather information about the nature of your operations, whether it involves fans, motors, or other rotating machinery. This initial conversation allows us to gain insights into your unique challenges and tailor our solution to meet your specific needs.
Following the consultation, we proceed to plan an onsite survey. This crucial phase involves a visit to your facility, where our team of experts conducts a comprehensive assessment of your assets. During the survey, we meticulously evaluate the equipment, considering various factors such as distances, criticality, and operational schedules. This in-depth analysis enables us to identify the most crucial assets that require close monitoring for optimal performance.
As part of the onsite survey, we also assess the ideal location for the IQunet Server. This strategic placement ensures maximum coverage and range for the vibration sensors. Our team carefully considers factors such as signal strength, accessibility, and proximity to the monitored assets. By finding the optimal position for the server, we guarantee reliable data collection and effective monitoring of your machinery.
Once the onsite survey is complete, we proceed with the implementation of the Uptime solution. Our skilled technicians install the IoT sensors, connect the edge device, and deploy the IQunet Server. The sensors are seamlessly integrated into your machinery, and the edge device acts as a centralised hub for data collection and analysis. The IQunet Server serves as the central computing and data storage device, securely housing all the vital information related to your assets’ health and performance.
During the implementation phase, our team ensures a smooth integration of the Uptime solution with your existing infrastructure. We provide comprehensive training to your engineers and managers, enabling them to navigate the user-friendly dashboard, interpret data visualisations, and utilise the system effectively. Throughout the process, our experts remain readily available to address any questions or concerns that may arise. By understanding your maintenance schedule and operational patterns, we can configure the system to align with your specific needs. This includes scheduling the training and deployment of the machine learning models, which typically take between 2-4 weeks to train. Our goal is to ensure that the implementation process is efficient and minimises any disruption to your workflow.
At Central Group, we understand the importance of a seamless and efficient implementation process. We strive to minimise disruption to your operations and ensure that the Uptime solution seamlessly integrates into your existing workflow. Our meticulous planning, onsite survey, and expert installation ensure that you receive a tailored solution that maximises the performance and longevity of your industrial machinery.
Contact Central Group today on 0151 546 6000 to schedule a consultation and take the first step towards implementing the Uptime solution for your organisation. Our dedicated team is committed to delivering reliable and effective monitoring services that align with your industry requirements and support your long-term success.
Arrange a Site Visit
At Central Group, we understand the importance of thoroughly assessing and optimising your critical assets to improve efficiency and reduce costs. To schedule an on-site survey with our specialist team, you have two convenient options:
Call Us:
If you prefer direct communication and immediate assistance, please feel free to call us on 0151 546 6000.
Our team of experts will be available to help you arrange the survey and address any questions or concerns you may have.
Fill out the Form:
If you would like to provide your contact details and relevant information about your critical assets through a form, you can use the online form provided below. Once you submit the form, our team will promptly get in touch with you to schedule the on-site survey.
During the survey, our experienced specialists will conduct a comprehensive assessment of your critical assets, carefully examining potential areas for energy and cost-saving solutions. Our goal is to deliver tailored solutions that meet your specific needs and requirements.
After completing the evaluation, we will provide you with a detailed report that outlines the recommended strategies for optimising efficiency and reducing costs. This report will serve as a valuable resource for understanding the best course of action to enhance the performance of your critical assets.
At Central Group, we are dedicated to providing top-notch solutions and outstanding service to our clients. Don’t hesitate to get in touch with us today to take the first step towards improving the performance and cost-effectiveness of your critical assets. We look forward to working with you!
